Difficulty

Moderate

Steps

22

Time Required

                          15 - 30 minutes            

Sections

2

  • Housing
  • 12 steps
  • Paper Eject Frame Assembly
  • 10 steps

Flags

1

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Introduction

What you need

Step 1

              Housing               
  • Turn off the printer.
  • Disconnect all data connections coming into the printer such as USB, networkd cables, firewire, etc. as well as removing the power cord.

Turn off the printer.

Disconnect all data connections coming into the printer such as USB, networkd cables, firewire, etc. as well as removing the power cord.

1024

Step 2

  • Locate the IEEE cover in the back.
  • Gently slide the cover to the right to unlatch, then pull to remove it.

Locate the IEEE cover in the back.

Gently slide the cover to the right to unlatch, then pull to remove it.

Step 3

  • Using a Phillips #2 screwdriver, remove the four 10 mm screws shown.
  • Remove the 6 mm screw that holds the rear housing in place.

Using a Phillips #2 screwdriver, remove the four 10 mm screws shown.

Remove the 6 mm screw that holds the rear housing in place.

Step 4

  • Remove the rear housing by pulling it backwards.

Remove the rear housing by pulling it backwards.

Step 5

  • Insert a plastic opening tool into the cutouts of the lower housing.
  • Release the two tabs of the side housing by lifting the tool in an upward motion.
  • Remove the side housing by pulling it outwards.

Insert a plastic opening tool into the cutouts of the lower housing.

Release the two tabs of the side housing by lifting the tool in an upward motion.

Remove the side housing by pulling it outwards.

Step 6

  • Both side housings are attached by the same type of mechanism.
  • Using the same method, remove the other side housing.

Both side housings are attached by the same type of mechanism.

Using the same method, remove the other side housing.

Step 7

  • Lift the paper support.
  • Open the printer cover and front cover.

Lift the paper support.

Open the printer cover and front cover.

Step 8

  • Remove the four 10 mm Phillips #2 screws from the sides of the printer.
  • Remove the three 6 mm Phillips #2 screws.

Remove the four 10 mm Phillips #2 screws from the sides of the printer.

Remove the three 6 mm Phillips #2 screws.

Step 9

  • Detach the tabs from the pins on each side by pulling it outwards.

Detach the tabs from the pins on each side by pulling it outwards.

Step 10

  • Remove the two 10 mm Phillips #2 screws on the front of the printer.

Remove the two 10 mm Phillips #2 screws on the front of the printer.

Step 11

  • Disconnect the two cables on the side by carefully pulling it outwards.
  • You may need to gently rock the two cables up and down while pulling.

Disconnect the two cables on the side by carefully pulling it outwards.

You may need to gently rock the two cables up and down while pulling.

Step 12

  • Remove the upper housing by lifting it upwards.
  • It’s easier to lift the housing by gripping it from the bottom.

Remove the upper housing by lifting it upwards.

It’s easier to lift the housing by gripping it from the bottom.

Step 13

              Paper Eject Frame Assembly               
  • Start by emptying the ink tube.
  • Hold the left side of the ink tube in your hand.
  • Pull the sides of the tube apart and empty the waste.

Start by emptying the ink tube.

Hold the left side of the ink tube in your hand.

Pull the sides of the tube apart and empty the waste.

Step 14

  • Remove the acetate tape that secures the connector cable.

Remove the acetate tape that secures the connector cable.

Step 15

  • There are six screws that secure the printer mechanism.
  • Remove the first three 10 mm screws that hold the printer mechanism in place using a Phillips #2 screwdriver.

There are six screws that secure the printer mechanism.

Remove the first three 10 mm screws that hold the printer mechanism in place using a Phillips #2 screwdriver.

Step 16

  • Remove the other three 10 mm screws that secure the printer mechanism using a Phillips #2 screwdriver.

Remove the other three 10 mm screws that secure the printer mechanism using a Phillips #2 screwdriver.

Step 17

  • The printer mechanism is located on the lower housing.
  • Remove the mechanism by holding the handles and lifting upwards.

The printer mechanism is located on the lower housing.

Remove the mechanism by holding the handles and lifting upwards.

Step 18

  • Remove the CD-R unit housing. Release the two attaching points to the tray base and then pull out the unit diagonally one side at a time.

Remove the CD-R unit housing. Release the two attaching points to the tray base and then pull out the unit diagonally one side at a time.

Step 19

  • Detach the left frame support plate. Start by removing the two 6 mm screws that secure it and then pull it out by hand.

Detach the left frame support plate. Start by removing the two 6 mm screws that secure it and then pull it out by hand.

Step 20

  • Remove the four 6 mm screws using the Phillips #2 screwdriver.
  • Remove the two 8 mm screw using a Phillips #2 screwdriver.
  • The screws are located on the lower sections of the printer.

Remove the four 6 mm screws using the Phillips #2 screwdriver.

Remove the two 8 mm screw using a Phillips #2 screwdriver.

The screws are located on the lower sections of the printer.

Step 21

  • Two guide pins secure the paper eject assembly in place.
  • Pull out the two guide pins on the CD/DVD tray base.

Two guide pins secure the paper eject assembly in place.

Pull out the two guide pins on the CD/DVD tray base.

Step 22

  • Remove the paper eject frame assembly by pulling it towards you.

Remove the paper eject frame assembly by pulling it towards you.

To reassemble your device, follow these instructions in reverse order.

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                    Larry Huang                     

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                       Cal Poly, Team 17-11, Regan Fall 2011                        

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