Disassembling Hyperion Eos0610I Duoii Chassis Repair Guide

Difficulty

Moderate

Steps

Time Required

                          10 - 30 minutes

Sections

Disassembling Hyperion EOS0610i DUOII Chassis
11 steps

Flags

Better Introduction

Improve this guide by completing or revising its introduction.

BackHyperion EOS0610i DUO II
Full Screen
Options
History
Save to Favorites
Download PDF
Edit
Translate
Get Shareable Link
Embed This Guide
Notify Me of Changes
Stop Notifications

Introduction

What you need

Step 1

              Disconnect DC Power

Disconnect the DC power banana plugs from any power source.
When not powered, the chargers screen will be blank.

Disconnect the DC power banana plugs from any power source.

When not powered, the chargers screen will be blank.

1024

Step 2

              Remove Balance Boards

Press down on the tab located on the top of the white molex connector and firmly pull away from the charger body.

Press down on the tab located on the top of the white molex connector and firmly pull away from the charger body.

Step 3

              Remove Right Side Panel

Remove the four screws located on the right side cover of the charger.

Remove the four screws located on the right side cover of the charger.

Step 4

              Remove Left Side Panel Screws

Remove the four screws located on the right side panel.
Do not pull on the panel, the DC power cables are rigidly attached to the panel by the black plastic grommet, this grommet is removed in the next step.

Remove the four screws located on the right side panel.

Do not pull on the panel, the DC power cables are rigidly attached to the panel by the black plastic grommet, this grommet is removed in the next step.

Step 5

              Remove the DC Power Cable Grommet

Locate the smaller, secondary part of the grommet.
Using needle nose pliers, gently sqeeze on the secondary part of the grommet and the opposite side of the grommet while pushing the grommet through the hole towards the exterior side of the panel.
Once pushed through the hole, the grommet can be removed from the wires and set aside.
The smaller, secondary part of the grommet is connected to the main part of the grommet by a thin piece of plastic, ensure this piece is not severed during this process.

Locate the smaller, secondary part of the grommet.

Using needle nose pliers, gently sqeeze on the secondary part of the grommet and the opposite side of the grommet while pushing the grommet through the hole towards the exterior side of the panel.

Once pushed through the hole, the grommet can be removed from the wires and set aside.

The smaller, secondary part of the grommet is connected to the main part of the grommet by a thin piece of plastic, ensure this piece is not severed during this process.

Step 6

              Pass the DC Power Cables through the Left Side Panel

One by one, pass both banana connectors through the hole in the left side panel.

One by one, pass both banana connectors through the hole in the left side panel.

Step 7

              Remove Top Face Cover Screws

Remove the two screws located on the front side of the charger.
Remove the two screws located on the back side of the charger, above the fan screws.

Remove the two screws located on the front side of the charger.

Remove the two screws located on the back side of the charger, above the fan screws.

Step 8

              Desolder the Charge Ports

Desolder the two wires connected to the female banana plug ports for both channel 1 and 2 (left and ride sides of the charger).
Too high temperature setting will cause the plastic banana plug port covers to melt, use only as much heat as needed to flow the solder.

Desolder the two wires connected to the female banana plug ports for both channel 1 and 2 (left and ride sides of the charger).

Too high temperature setting will cause the plastic banana plug port covers to melt, use only as much heat as needed to flow the solder.

Step 9

              Gently Lift the Top Cover

The top cover is still connected by three ribbon cables to the mainboard. Gently lift the top cover until you can slide your fingers or a spudger into the charger to disconnect the three molex connectors.
LCD Segment Display Connector
Backlight Power Connector
Front Panel Buttons Ribbon

The top cover is still connected by three ribbon cables to the mainboard. Gently lift the top cover until you can slide your fingers or a spudger into the charger to disconnect the three molex connectors.

LCD Segment Display Connector

Backlight Power Connector

Front Panel Buttons Ribbon

Step 10

              Disconnect Top Plate Ribbon Cables

Use a spudger or shim to gently separate the top plastic bar from the large lower piece. Once separated, the ribon cable can be slipped out of the housing.
Disconnect the two white molex connectors from the board mount plugs.

Use a spudger or shim to gently separate the top plastic bar from the large lower piece. Once separated, the ribon cable can be slipped out of the housing.

Disconnect the two white molex connectors from the board mount plugs.

Step 11

              Separate Upper and Lower Portions

The top faceplate can now be separated from the lower charger assembly.
Be sure to separate the two parts slowly, checking for snagged wires and other hazards that could cause damage to the charger.
Inside you’ll find:
PIC24HJ128GP310 16-bit Microcontroller
PIC ICSP Programming Pins (6 Pins)
KA324AD Quad Operational Amplifiers (4 total)
24LC32A 32K I2C Serial EEPROM

The top faceplate can now be separated from the lower charger assembly.

Be sure to separate the two parts slowly, checking for snagged wires and other hazards that could cause damage to the charger.

Inside you’ll find:

PIC24HJ128GP310 16-bit Microcontroller

PIC ICSP Programming Pins (6 Pins)

KA324AD Quad Operational Amplifiers (4 total)

24LC32A 32K I2C Serial EEPROM

Cancel: I did not complete this guide.

                                                                                      2 other people completed this guide.

Author

                                      with 2 other contributors

                    David Hoyt

Member since: 04/09/2010

3,921 Reputation

                                      43 Guides authored                  



                       Badges:
                       28







                                                        +25 more badges

Team

                       Cal Poly, Team 25-89, Amido Spring 2010                        

                                                  Member of Cal Poly, Team 25-89, Amido Spring 2010 



                    CPSU-AMIDO-S10S25G89                     


                                            4 Members                     


                                            63 Guides authored

mcorriel - Oct 3, 2019

One of my two channels will not charge. The displays are fine everything works on the bad channel and it can be programmed ok. except when the LCD goes into solo CHARGE mode the current load remains at 0.0 and the timer counts off the seconds. The channel works properly in DISCHARGE mode and shows a negative current. I got it for free as a used item. im thinking somebody shorted out the channel when charging.

Does anyone know if the board has fuses and where the fuses are located on the board. I took it apart and didn’t see any but they gotta be on there somewhere. If someone knows please drop me an email at jimmynorton7777@gmail.com

thanks

Better Introduction#

Introduction#

What you need#

Team#

Better Introduction

Introduction

What you need

Team