Difficulty
Moderate
Steps
20
Time Required
Suggest a time??
Sections
4
- Dewalt Nailer Battery Safety Precaution
- 1 step
- Dewalt Nailers DCN680D1 2018 Opening Procedure
- 7 steps
- Back Support
- 3 steps
- Control Module
- 9 steps
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0
BackDewalt Nailers DCN680D1 (2018)
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Introduction
The module is an all-in-one assembly, which includes the trigger mechanism, battery connector, and selector switch board.
What you need
Step 1
Remove the battery
- Before you begin the repair, remove the battery from the device.
Before you begin the repair, remove the battery from the device.
1024
Step 2
Loosen the outer housing
- Remove the following screws securing the outer housing:
- Twelve T10 screws
- One 2.5 mm hex screw
- Some of these screws are deeply recessed. You can use a flathead screwdriver to loosen these screws.
Remove the following screws securing the outer housing:
Twelve T10 screws
One 2.5 mm hex screw
Some of these screws are deeply recessed. You can use a flathead screwdriver to loosen these screws.
Step 3
Remove the right housing
- Lift and remove the right housing from the device.
Lift and remove the right housing from the device.
Step 4
Loosen the internal parts
- Remove the lock button from its recess.
- During reassembly, make sure that the button is properly seated and engages the trigger.
Remove the lock button from its recess.
During reassembly, make sure that the button is properly seated and engages the trigger.
Step 5
- Slide the battery connector out of its recess.
Slide the battery connector out of its recess.
Step 6
- Remove the switch board, switch, and spring from its housing recess.
- During reassembly, use the third photo as a reference to help you set the components back in the housing.
Remove the switch board, switch, and spring from its housing recess.
During reassembly, use the third photo as a reference to help you set the components back in the housing.
Step 7
Remove the left housing
- Carefully flip the device over.
- Remove the left housing from the device.
Carefully flip the device over.
Remove the left housing from the device.
Step 8
- The spring under the release button has a tendency to fly out. Be careful not to lose the spring.
- Carefully remove the release button from the device.
- Remove the button spring from the device.
The spring under the release button has a tendency to fly out. Be careful not to lose the spring.
Carefully remove the release button from the device.
Remove the button spring from the device.
Step 9
Remove the back support
- Use a T20 driver to remove the two screws (one on either side) securing the back support .
Use a T20 driver to remove the two screws (one on either side) securing the back support .
Step 10
- Loosen the two solenoid wires from the back support.
Loosen the two solenoid wires from the back support.
Step 11
- Pull the back support straight out of the device.
Pull the back support straight out of the device.
Step 12
Disconnect the control module
- Use a T10 driver to remove the three screws securing the motor wires
- Reassembly tip: The motor wires are color-coded. Be sure to reconnect the motor wires as shown in the photo.
Use a T10 driver to remove the three screws securing the motor wires
Reassembly tip: The motor wires are color-coded. Be sure to reconnect the motor wires as shown in the photo.
Step 13
- Use a small flathead screwdriver to pry up and disconnect the sensor connector from the side of the motor.
Use a small flathead screwdriver to pry up and disconnect the sensor connector from the side of the motor.
Step 14
- Insert the point of a pick tool into the push-in connector’s inlet hole, which has the control module wire plugged into it.
- Make sure you choose the inlet that connects to the control module, not the solenoid.
Insert the point of a pick tool into the push-in connector’s inlet hole, which has the control module wire plugged into it.
Make sure you choose the inlet that connects to the control module, not the solenoid.
Step 15
- With the pick tool still inserted, pull the red control module wire out of the push-in connector.
With the pick tool still inserted, pull the red control module wire out of the push-in connector.
Step 16
- Repeat the previous two steps to disconnect the black control module wire from the push-in connector.
Repeat the previous two steps to disconnect the black control module wire from the push-in connector.
Step 17
- Unclip the solenoid’s red and black wires from the control module’s side.
Unclip the solenoid’s red and black wires from the control module’s side.
Step 18
Remove the control module
- Lift and remove the control module from the device.
- Reassembly tip: Make sure that the white plastic actuator latches into the black lever arm.
Lift and remove the control module from the device.
Reassembly tip: Make sure that the white plastic actuator latches into the black lever arm.
Step 19
Transfer the loose components
- Remove the white plastic actuator from the control module and transfer it onto your replacement part.
- When you install the actuator, make sure the actuator bar can press the white button on the control module.
Remove the white plastic actuator from the control module and transfer it onto your replacement part.
When you install the actuator, make sure the actuator bar can press the white button on the control module.
Step 20
- Only the control module remains.
Only the control module remains.
To reassemble your device, follow these instructions in reverse order.
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Author
with 1 other contributor
Arthur Shi
Member since: 01/03/2018
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