Dewalt Hammer Drill Dw511 Chuck Replacement Repair Guide

Difficulty

Easy

Steps

5

Time Required

                          5 - 10 minutes            

Sections

2

• Lever Assembly
• 4 steps
• Chuck
• 1 step

Flags

1

In Progress

This guide is a work in progress. Reload periodically to see the latest changes!

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What you need

Step 1

              Lever Assembly               

• Remove two 45 mm T20 Torx screws.
• Remove one 30 mm T20 Torx screw.

Remove two 45 mm T20 Torx screws.

Remove one 30 mm T20 Torx screw.

1024

Step 2

• Pull off the top case and set it aside.

Pull off the top case and set it aside.

Step 3

• Grab the gear case cover and gently pull it out just enough to where it exposes the lever assembly.
• It is important that the brushes are removed before you do this step or you may damage your brushes.
• The lever assembly can now be lifted out.

Grab the gear case cover and gently pull it out just enough to where it exposes the lever assembly.

It is important that the brushes are removed before you do this step or you may damage your brushes.

The lever assembly can now be lifted out.

Step 4

• With the old lever assembly removed you can now replace it with a new one.

With the old lever assembly removed you can now replace it with a new one.

Step 5

              Chuck               

• Gently separate the chuck and plastic housing from the hammer drill body.
• The removal of the screw from the chuck to separate the plastic housing requires hand strength and specialized tools.
• The plastic housing is prone to damage if excessive force is applied during the replacement.

Gently separate the chuck and plastic housing from the hammer drill body.

The removal of the screw from the chuck to separate the plastic housing requires hand strength and specialized tools.

The plastic housing is prone to damage if excessive force is applied during the replacement.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 2 other contributors 

                    Andrew Grayson Crawford                     

Member since: 10/01/2020

241 Reputation

                                      3 Guides authored                  



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Team

                       The Citadel Military College of South Carolina, Team S3-G19, Eggleston Fall 2020                        

                                                  Member of The Citadel Military College of South Carolina, Team S3-G19, Eggleston Fall 2020 



                    CMCSC-EGGLESTON-F20S3G19                     


                                            3 Members                     


                                            3 Guides authored