Dewalt Dwe4011 Power Cable Replacement Repair Guide

Difficulty

Easy

Steps

8

Time Required

                          15 - 20 minutes            

Sections

1

• Power Cord
• 8 steps

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Introduction

What you need

Step 1

              Power Cord               

• Turn to the bottom of the device and remove the 5/8" (17mm) T15 Torx screw.

Turn to the bottom of the device and remove the 5/8" (17mm) T15 Torx screw.

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Step 2

• Remove bottom casing by separating the end handle away from the main casing.

Remove bottom casing by separating the end handle away from the main casing.

Step 3

• Remove the 1/2” (13mm) Phillips #2 screw holding the power cable to the device. This will free up the metal clamp holding the cable in place.

Remove the 1/2” (13mm) Phillips #2 screw holding the power cable to the device. This will free up the metal clamp holding the cable in place.

Step 4

• Flip the grinder over and disconnect the plastic switch mechanism from the cable housing.

Flip the grinder over and disconnect the plastic switch mechanism from the cable housing.

Step 5

• Pull back the yellow tab holding the housing in place using a nylon spudger. Carefully pull the housing out of the casing.

Pull back the yellow tab holding the housing in place using a nylon spudger. Carefully pull the housing out of the casing.

Step 6

• Locate the terminals with the two white cables attached and disconnect both.
• These cables are connected to the outer terminals; connect as such during reassembly.

Locate the terminals with the two white cables attached and disconnect both.

These cables are connected to the outer terminals; connect as such during reassembly.

Step 7

• Remove the entirety of the cable housing from the device casing.
• The two wires coming from the power cable should still be connected to electrical housing at this point.

Remove the entirety of the cable housing from the device casing.

The two wires coming from the power cable should still be connected to electrical housing at this point.

Step 8

• Loosen the Phillips #2 screws enough to disconnect the two wires from the power cable housing.
• Removing the screw entirely is fine, but unnecessary since the screws are merely clamping down the wires’ ends.

Loosen the Phillips #2 screws enough to disconnect the two wires from the power cable housing.

Removing the screw entirely is fine, but unnecessary since the screws are merely clamping down the wires’ ends.

To reassemble your device, follow these instructions in reverse order.

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                    kean colosimo                     

Member since: 04/02/2019

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                       Oregon Institute of Technology, Team S2-G9, Lancaster Spring 2019                        

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