Difficulty

Moderate

Steps

5

Time Required

                          10 minutes            

Sections

1

  • Motor Brushes
  • 5 steps

Flags

Action Shots

Be an action hero! This guide needs images that better demonstrate how to perform specific actions.

  • BackDeWalt DW660

  • Full Screen

  • Options

  • History

  • Save to Favorites

  • Download PDF

  • Edit

  • Translate

  • Get Shareable Link

  • Embed This Guide

  • Notify Me of Changes

  • Stop Notifications

Introduction

What you need

Step 1

              Motor Brushes               
  • Remove the four 19mm T20 Torx screws at the rear of the device.

Remove the four 19mm T20 Torx screws at the rear of the device.

1024

Step 2

  • Remove the other part of the back casing.
  • Unplug the black and white power wires from the motor.

Remove the other part of the back casing.

Unplug the black and white power wires from the motor.

Step 3

  • Pinch the blue brush wire between two fingers.
  • Pull on the wire, removing them from the motor.

Pinch the blue brush wire between two fingers.

Pull on the wire, removing them from the motor.

Step 4

  • Using the metal spudger, lift up the coil spring that holds the carbon brushes in place.
  • While the spring is lifted up, remove the carbon brush by simply sliding it out of the slot.

Using the metal spudger, lift up the coil spring that holds the carbon brushes in place.

While the spring is lifted up, remove the carbon brush by simply sliding it out of the slot.

Step 5

  • Repeat steps 3 and 4 to remove the other carbon brush.
  • When installing the new carbon brushes, make sure each brushes’ lead wire is plugged into opposite ends of the motor.
  • Refer to the photos for visual assistance.

Repeat steps 3 and 4 to remove the other carbon brush.

When installing the new carbon brushes, make sure each brushes’ lead wire is plugged into opposite ends of the motor.

Refer to the photos for visual assistance.

To reassemble your device, follow these instructions in reverse order.

Cancel: I did not complete this guide.

                                                                                      One other person completed this guide.                                             

Author

                                      with 3 other contributors 

                    Joseph Pacitto                     

Member since: 03/23/2016

239 Reputation

                                      2 Guides authored                  



                       Badges:
                       8







                                                        +5 more badges                           

Team

                       UMass Dartmouth, Team 2-7, Isaacson Spring 2016                        

                                                  Member of UMass Dartmouth, Team 2-7, Isaacson Spring 2016 



                    UMASSD-ISAACSON-S16S2G7                     


                                            3 Members                     


                                            5 Guides authored